Various Processes Used for Metal Fabrication

By: rhett


Metal components are widely used in various aspects of our lives. They are used in the construction of everything, from tall buildings and automobiles to even mobile phones and computers. These components are of different shapes, sizes, and finishes, and special metal fabrication processes are used to create them. If the fabrication is off even by the smallest of margins, the component will malfunction, and this could have far reaching implications, depending on the nature of the project.

There are a number of metal fabrication companies in Freemantle and they produce various components using a variety of techniques. Each technique molds metal in a specific way, and various combinations of these processes are used to create the shape that is required. Here is a look at some of the most commonly used metal fabrication techniques.

Shearing

Shearing is one of the most used fabrication techniques since sheets of metal need to be cut before they are molded into the necessary shapes. Shearing is a relatively simple process which cuts metal in straight lines using either straight or curved cutting blades. Special care is taken to ensure that the metal does not chip.

Bending

Bending uses several different processes to create specific shapes. The kind of tools used depends largely on the shape you want to create. This method is essential for creating U, V, and rectangular shapes, and can be done through a manual or automated process. Using machines help make the process much quicker and more cost-effective.

Cutting

Cutting is one of the most important parts of the metal fabrication process and helps shape metal into various forms. When done manually, cutting involves the use of shears, chisels and saws. For greater speed and accuracy, various types of machines may also be used. Nowadays, most metal fabrication companies use advanced systems to do the cutting. Using lasers, for example, allows the firm to cut through thick sheets of metal. Laser cutting is much more precise than other techniques since the entire process is managed by computers.

Roll forming

Roll forming is a process that is almost similar to bending, but with the ability to produce longer forms in much larger quantities. Since it is a highly complicated process and the costs involved are high, computer simulations are almost always required to maintain accuracy. This technique allows for the formation of extremely thin walls of metal, without compromising on strength. It also avoids the need to use other tools for finishing.

Stamping

This metalworking process involves the use of a press or other similar equipment to create forms on sheet metal. Just like most other fabrication processes, this technique also relies heavily on the use of computers to minimize mistakes and maintain volume. Stamping can achieve a variety of results such as coining, embossing and bending.

These are some of the most popular metal fabrication techniques used. There are a number of other methods as well, and all of them help create various metal shapes for various applications.

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Use metal fabrication techniques to produce various components in different shapes and sizes. To hire a fabrication company for your business, visit here.

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